Controls Engineer

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Controls Engineer Bellmawr, New Jersey
Job Ref: 40879

NEW OPENING WITH A MANUFACTURING PLANT IN BELLMAWR NJ. THEY ARE LOOKING FOR A STRONG CONTROLS ENGINEER OUT OF A FAST-PACED MANUFACTURING ENVIRONMENT. IDEALLY FOODS OR BEVERAGE.

SHIFT: DAY SHIFT AVERAGE 50 HOUR WORK WEEK
 

Principle Accountabilities:

· Analyze current manufacturing processes to identify inefficiencies and recommend automation opportunities.

· Perform regular maintenance, troubleshooting, and upgrades on automated equipment to minimize downtime.

· Conduct system testing and validation to ensure reliability, accuracy, and safety.

· Collaborate with cross-functional teams, including design, production, and quality assurance, to ensure automation aligns with business goals.

· Stay updated on emerging technologies, trends, and best practices in manufacturing automation.

· Ensure compliance with industry standards, safety regulations, and company policies.

· Troubleshooting & Maintenance

o Diagnose and resolve complex electrical and PLC control issues on production equipment including servo motion and SIL3 safety systems.

o Provide mechanical troubleshooting support when required to minimize downtime.

o Utilize electrical schematics to aid in circuit tracing and diagnostics.

· Programming & Controls

o Write, modify, and optimize PLC programs for maximum equipment performance and safety.

o Develop new PLC programs from scratch for new machinery or system integrations.

o Manage PLC program version control and maintain secure access for 50+ users.

o Create and modify electrical schematics for new and existing systems.

· Upgrades & Projects

o Plan and execute controls-related projects, including upgrades to existing systems and integration of new equipment.

o Develop and maintain project cost estimates and budgets

o Review and approve controls designs for new equipment installations to ensure compliance with facility standards.

o Lead or support PLC and controls upgrades primarily using Rockwell Automation products.

· Software & Licensing

o Manage and maintain Rockwell Automation software licenses to ensure access to all hardware and firmware versions in the facility.

· Collaboration & Communication

o Work closely with operations and production teams to understand needs, communicate solutions, and provide training as needed.

o Partner with maintenance and engineering teams on equipment improvement initiatives.

o Develop and document Standard Operating Procedures (SOPs) for automated systems and processes.

Knowledge/Skills:

· Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field. An Associate’s degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.

· Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.

· 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.

· Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.

· Proficiency in programming and configuring PLCs, robotic systems, and industrial control systems.

· Strong expertise with Rockwell Automation/Allen-Bradley PLCs, HMIs, and related software.

· Hands-on experience with electrical troubleshooting and mechanical systems including pneumatics and motorized equipment.

· Experience with AutoCAD Electrical JIC/NFPA drawings.

· Proficient in project planning and execution of electrical/controls upgrades.

· Strong organizational skills to manage program version control and user access control systems.

· Comprehensive understanding of machine guarding techniques and functional safety (SIL/PL)

· Excellent communication and interpersonal skills for collaboration with production staff and leadership.

· Strong knowledge of manufacturing processes and workflows.

· Problem-solving skills and the ability to troubleshoot automation-related issues.

· Excellent communication skills and ability to work collaboratively across teams.

· Experience in Food Manufacturing environment preferred.

Behavioral Competencies:

· Builds Trust – Interacts with others in a way that gives them confidence in one’s intentions and those of the organization.

· Initiates Action – Takes prompt action to accomplish objectives; takes action to achieve goals beyond what is required; is proactive.

· Adaptability – Maintains effectiveness when experiencing major changes in work tasks or the work environment; adjusts effectively to work within new work structures, processes, requirements or cultures.

· Build Partnerships – Identifies opportunities and takes action to build strategic relationships between one’s area and other areas, teams, departments, units, or organizations to help achieve business goal.

· Strategic Decision Making – Obtains information and identifies key issues and relationships relevant to achieving a long range goal or visions; commits to a course of action to accomplish a long-range goal or vision after developing

· Contributes to Team Success – Actively participates as a member of a team to move the team toward the completion of goals.

Education:

· Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field.

· An Associate’s degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.

· Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.

Experience:

· 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.

· Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.

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