Blow Mold Process Specialist

MAC Incorporated

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Blow Mold Process Specialist Corona, California
Job Ref:

1st Shift Opportunity! Shift: Typically 8am-5pm


Reports To:    Maintenance Team Leader
Department:      Maintenance 
Location:    Corona, CA
Pay Status:      Non-Exempt
Backed up By:    Maintenance Team Leader 
ob Summary
Oversees and manages all aspects of the blow molding organization.
Essential Functions and Responsibilities (not restrictive)
•    Provide general leadership to blow-molding department
•    Create, improve, manage, and expand preventative maintenance programs for plant equipment and facilities.
•    Execute preventative maintenance according to priorities:  Safety, quality, and throughput.
•    Responsible to work with contractors as needed and validate work
•    Develop and adhere to machine KPI’s and quality requirements
•    Maintain coordination of production planning with blow-molding department
•    Work with technical services to on-board new preform resins and bottle SKU’s
•    Responsible for work order disbursement and completion. 
•    Responsible for creating, modifying, deleting, (managing) work orders in the inventory management system SAP
•    Coordinate with vendors about new equipment and oversee the installation processes to make sure everything meets Company's standards and specifications
•    Provide on call facility support and perform other duties as assigned.
•    Provide timely planning of general work orders.
•    Develop a master plan, shutdown plan, and a schedule for each.
•    Compile production loss reporting due to equipment failure
•    Optimize predictive maintenance practices (infrared, vibration and lubrication)
•    Provide a yearly equipment condition analysis and asset inventory
•    Own electrical components in the plant (VFD’s, instrumentation, wiring, motors, panels, PLC’s, etc.). Coordinate as needed with supporting departments to address needs.
•    Facilitate “break down analysis” for each equipment failure based on a priority impacting the production schedule; troubleshoot electrical issues in the field.
•    Maintain equipment history and equipment documents in a useable library.
•    Regular attendance and punctuality are essential functions of this position.

Additional Functions
•    Perform other duties as assigned. 

Qualification & Experience Requirements

Education, Training:    
•    Requires a two (2) year technical degree (process, mechanical, electrical, etc. engineering)  or five to seven years related experience (or combination)

Experience Required:    
•    5 to 7 years of related experience 
Knowledge, Skills, Abilities:    
•    Knowledge of National Electric Code, Ladder Logic, ISA Symbols, technical drawings, HMI, PLC components, AutoCAD, Wonderware, AB, Ethernet, and Device Net is helpful but not required.
•    Ability to communicate effectively in English both verbally and written

•    Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals.
•    Ability to write routine reports and correspondence.
•    Ability to speak effectively before groups of customers or employees of organization.
•    Ability to calculate figures and amounts such as discounts, interest, commissions, proportions, percentages, area, circumference, and volume.
•    Ability to apply concepts of basic algebra and geometry.
•    Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
•    Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists.
•    Ability to prioritize tasks, handle multiply projects simultaneously and delegate assignments to others.
•    Proficient personal computer skills including electronic mail, record keeping, routine database activity, word processing, spreadsheet, graphics, etc.
•    Comply with all safety policies, practices and procedures. Report all unsafe activities to supervisor and/or Human Resources
•    Participate in proactive team efforts to achieve departmental and company goals.
•    Provide leadership to others through example and sharing of knowledge/skill.
•    Ability to deal with nonverbal symbolism (formulas, scientific equations, graphs, musical notes, etc.,)
•    Ability to work with amino acids, vitamins and fine chemicals in powder and liquid form as well as allergen products.
Language, Computer &  Numeracy:    
•    Ability to communicate effectively in English both verbally and written
•    Proficient personal computer skills (MS office applications – Word, Office, Excel)

Travel Requirements
•    N/A
Typical Physical Activity

Physical Demands
•    Regularly involves talking or listening, sitting, and the use of hands and fingers.
•    Regularly involves going up and down stairs.
•    Frequently involves reaching with hands and arms, standing and walking.
•    Occasionally involves crouching, stooping, kneeling and/or climbing or balancing.

Physcial Requirements 
•    Must be able to lift and carry items weighing up to 20 pounds.
•    Manual dexterity sufficient to reach/handle items, works with the fingers, and perceives attributes of objects and materials.
•    Involves moderate physical activity performing non-strenuous daily activities of a primarily administrative nature. 
•    Should be able to identify and distinguish colors, see clearly at 20 inches or closer and 20 feet or more, observe an area that can be seen up and down or to the left and right while eyes are fixed on a given point, judge distances and spatial relationships, and adjust the eye to bring an object into sharp focus.

Typical Environmental Conditions
•    May be exposed to moderate noise levels (i.e. office equipment, light traffic).
•    May be exposed to moderate to high noise levels (i.e. production equipment, forklifts, heavy traffic).
•    May be exposed to humidity, intense heat and cold, outdoor weather conditions, and fumes and toxic chemicals.
•    May work in areas with mechanical moving parts, above ground with risk of fall, or areas with risk of electrical shock.

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