Reliability Engineer

MAC Incorporated

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Reliability Engineer Statesville, North Carolina
Job Ref:
36342

RELIABLITY ENGINEER NEEDED AT A LARGE PLASTICS PLANT IN STATESVILLE NC. 
HIGH SPEED MANUFACTRUING REQUIRED 
BACHELORS IN ENGINEERING REQUIRED 
PLEASE ONLY APPLY IF YOU ARE A RELIABILITY ENGINEER WITH A MANUFACTURING BACKGROUND!!!
85-95K SALARY RANGE 

Location US-NC-STATESVILLE
Position Type Regular Full-Time Category Manufacturing
Overview

Responsibilities
Responsible for uptime of process, ancillary, and facilities equipment.  Will ensure all equipment is safe to operate, and will lead continuous improvements efforts for the team. Will serve as a site resource for preventive and predictive maintenance and will lead technical problem solving efforts. 

Establish and lead plant safety objectives.
Ensure compliance to all safety policies and procedures.
Ensures team members and contractors work safely and comply with all safety policies.
Responsible for holding employees and contractors accountable for working safely, effectively and within all organizational guidelines.
Maintains drawings for site equipment.
Maintains ISO compliant maintenance records for site equipment.
Identifies chronic yield, uptime, and productivity issues and identifies corrective actions to address.
Assists with budget preparation.
Implements preventive and predictive maintenance to improve productivity and reduce costs.
Prepares cost justifications for projects.
Participates in identifying and developing training to ensure department has skills needed to support the business.
Participate in, support and champion safety initiatives. 
Support and maintain a culture of continuous improvement, quality, high performance and process excellence
Assist with site regulatory compliance.
Partner with Operations Team, asking for clarification and conferring with the requestor for additional clarification when needed.
Originate and process emergency work orders when needed
Validates all modifications made equipment
Documents all modifications made to equipment (i.e. updating schematics, drawings, work instructions, etc.).
Assists in writing and updating standard maintenance procedures.
Familiarizes self with new equipment and assists in training other technicians.
Stays informed of process changes which may affect the normal operation of the equipment.
Assists large installations and equipment modification projects.
Maintains a team effort attitude and approach.
Leads and supports the effective implementation of investment projects approved for capacity or facility expansion and upgrades.
Leads 6s and TPM initiatives.
Understands and implements strategic management aspects of reliability engineering, its relationship to safety and quality, its impact on customer satisfaction, the consequences of failure and the potential for liability.
Plans for reliability programs and integrates various engineering and operational systems to achieve overall program goals and alignment with organizational goals. 
Uses risk analysis tools and techniques to evaluate safety issues
Uses probability and statistical tools to analyze product lifecycle, conduct hypotheses testing, appropriate statistical modeling, tolerance and confidence intervals, sample size determination, and regression analysis. 
Develops models to analyze and predict performance using block diagrams, physics of failure, apportionment, dynamic of reliability, and simulations
Develops reliability test plans that represent the expected use environment and operational conditions. 
Identifies, collects, analyzes and manages various types of data to minimize failures and improve performance. Uses failure analysis and other types of root cause analysis in support of reliability. 
Provides backup for Maintenance Leader
Trains designated backup and others as identified in all tasks. 

Additional duties as assigned.

Qualifications
Education (Degree/Major)

BS in Engineering or equivalent combination of training and experience which provides the required knowledge, skills and abilities

Certifications

Professional certification preferred (TPM, CMRT or other relevant certification)

Six Sigma Black or Green belt preferred

OSHA 10 hour certification

Certified or eligible to become certified CPR/First Aid/BBP  

Work Experience

Minimum of 3 years in Maintenance, Reliability or related field.

Company is an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.
 

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